They have several locations around the sound. Usually when the idler goes, the tensioner is worn out too. odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. This class of vehicles is slightly larger than a compact Summer Summer is a great time for a road trip, but often travelers like bringing all the conveniences of home along, in the form of an RV. Yes that is the housing unit. I tried to get Honda to fix it but they told me to go screw. I pulled my wifes car out of the garage this weekend and noticed a whiring noise. My car has an automatic transmission. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. The Fora platform includes forum software by XenForo. Connect the negative battery cable. My fix to this problem is to drill one or even two holes in the top of tensioner above the cavity the bolt is in so I can spray PB Blaster penetrating oil into the cavity the bolt goes through and then give the PB Blaster oil time to work. If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. 3rd Gen: 3rd owner - 2007 maroon EX 240,000m (will trade for RA3!). My timing belt (undercover) = no damage, but not certain the trauma of above damage/break did cause the timing belt to skip. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. Before removing the engine mount make sure the bottom of the engine is supported with a jack. Just a little dash of salt on the wound to make sure you remember it lol. ChrisFix assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. but if the bolt is broken off inside you Might have to drill. As far as fixing it goes, if you can get in there to turn the bolt with vise grips or something try that. Could there be any other probable cause? Tensioner pulley wear will cause your pulley to squeak. The Fora platform includes forum software by XenForo. Submitted: 23 hours ago. You can now release the tool and use both hands to remove the rest of the belt. I'd look carefully for additional damage. Put a block of wood on the engine to protect it. No change. Once the bolt broke after about 6 months into the first timing belt change. Well, one of my fears was realized today. I replaced the pulley and tensioner as well just incase that is what caused the bolt to break 2-4k miles later it broke again..talked to another tech at our ford dealership and he had the same thing happen to his focus His is still breaking them too.. Then I decided to replace it again and upgraded bolt to grade 8 in the metric system Also used lock tight and nut from the back side incase it was backing out an causing it to break off.. Well it broke again today 3-4k miles laterit always happens on start up.. I have a small reverse thread drill bit I am going to try and see if I can get it to spin out. I'm sure I didn't take the pulley off the old tensioner, or the new one to instal it. 47 6 thatphanom.techno@gmail.com 042-532028 , 042-532027 Your external belt and tensioner lockup would have no effect on the crankshaft rotation. For a better experience, please enable JavaScript in your browser before proceeding. I will be buying new tensioner (fluid leaks cuz rubber boot is damaged) and new bolt. 144.00 gets you everything. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the. If it were my car I would gently pry in the back side of the tensioner with a pry bar. -Remove the front & rear 'upper covers' of the timing belt housing, moving the wire harness out of the way first (5-10mm bolts for each cover).-Remove the lower cover (7-10mm bolts).-Remove the engine mount bracket that is bolted to the block (3-14mm bolts).-Remove the hydraulic tensioner (2-10mm bolts).-Remove the tensioner pulley (you will . Also I'm changing idler pulley and belt this time. Thanks to everyone who helped on my last post about Chainrings. A quick fix for this problem is to replace the belt. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps tha. Don't forget to get a gasket for it. Mounted back in the holder with the belt tensioner in place. For a better experience, please enable JavaScript in your browser before proceeding. It's not important to win, it's important to make the other guy lose. There are two in the car. Got all the screws out except for one; the one behing the tension pulley. I don't have any pics at the moment cause I haven't taking it apart yet. I fixed this and thought lesson learned. To loosen an NAI tensioner, loosen the locking nut or . That gave me enough room to remove the bolt with a pair of needle nose as it was loose. yes the belt gets replaced unless the car doesn't have AC. bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. Mine snapped off too. Together and between them they had gone to and beyond the furthest limits of physical laws, restructured the fundamental fabric of matter, strained, twisted and broken the laws of possibility and impossibility, but still the greatest excitement of all seemed to be to meet a man with an orange sash round his neck. There are two in the car. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not ChrisFix. No worries, though--welcome! Your serpentine belt is driven by the crankshaft pulley. Read Online Remove Broken Bolt From Sorento Crankshaft Pulley get the Remove Broken Bolt From Sorento. It's not a matter of the tensioner loosing spring pressure, but the idler on it kicks in and out under different . Gasket Set Topend Athena For Kawasaki Z 200 A 1977-1980, Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue. The pin needs to be strong enough to withhold shear force. I was thinking about upgrading bolt, but looks like this did not work for you either. I took it to the dealer and they were going to charge me $150 to see if it was broken, and then refund me the money when they fix it. Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection. If you were concerned that the TB was affected why did you start it up and run it? Please be sure to check that the part fits your car.This video was made as a demonstration on how to repair things and should not be done with out the proper training and safety equipment. Belt Tensioner Assembly Step-by-Step Removal Instructions. Fatigue or what? Turn crankshaft slowly 2 turns until timing marks aligned [2] . When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Parts can be found at Home Depot or Lowes. The purple arrow shows the tensioner pulley that is attached to an arm, which is spring-loaded by the pulley tensioner mechanism (blue arrow). Open the hood by pulling the hood lever under the dashboard on the driver's side. 1 - 18 of 18 Posts. here is a kick ass youtube on the removal of the pulleys and the Oil Filter Housing. Torque wrench. The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. A 5mm Allen wrench or bolt can be used as a pin. Mine has broken 5 times! Mine threaded out pretty easily. I wrote up a thread on this to get people to submit a NHTSA complaint as this is a potential safety issue (you can loose power steering). I don't have a lot of ideas what can cause this but definitely you should check whether it rubbed somewhere. You probably just have a dry belt. I have the service manual for the car. (aprox. The belt tensioner is on the front of the engine, between the crankshaft and alternator pulleys. Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. It would be a lot easier to deal with the broken bolt on the bench. Good point it could break while im trying to change it. I believe the bolt is way too weak. I will let people know in a few thousand miles!! I tried putting nut on back of bolt with no luck. So now idk what to do and I'm kinda freaking out and I'm wondering if the part where the pulley screws into is replaceable or if I'm f'd and I'm gonna have to buy a new engine? The pully and bol. Is there an easy way to drill out whats left of the bolt so I can extract it?? To remove the drive belt, first release the tension to the belt. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. I even pulled the pulley out, but still cannot access. The bolt partially came out then seized in the crank shaft. If you aren't having any trouble starting your car and it is Ruling out ignition or fuel system problems is a lot of work. Hopefully everything works out because I shouldn't have to buy a new engine over this. I have seen these cars get spark Hi there. Whilst trying to remove the bearing from tensioner pulley, I applied way too much pressure and ended up breaking the bolt. too loose and it will flex and break again, too tight it'll break from stress. The Fora platform includes forum software by XenForo. 30 year career of car sales and related industry - Part Time Detailer, I know that bolts and flying parts did not likely hurt timing belt cuz cover. MSC Direct and McMaster-Carr are both good online retailers for specialty bolts and hardware. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. Insert your 1/2" drive ratchet or belt removal tool into the hole on the tensioner. When I have the AC on at idle the vehicle overheats. Tightening torque: 8-11 Nm. Thanks.. Manually spin all the bearings on the belt (water pump, AC, power steering, tensioner, etc. This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. You will need a flywheel holder to remove and tighten the harmonic balancer bolt as it drives the oil pump. My car has 200000 miles. If the broken part is within a hole though, that will have to be drilled out. Thanks for the info, good write-up on the pulleys. and do the same thing to install the new belt. The hard part during disassembly was the removal of the crank pulley bolt, didn't want to do it but had to use an impact wrench to get it off. Youre over thinking this. Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. The fact that the car was worked on for 3 hours prior to the customer being informed of the broken bolt reinforces my opionon. Usually the bearing wears out, gets loose and starts making noise. If I get the bolt out, I am still worried if the timing belt jump a gear. To get at the bolt, he welded another nut on the face of the bolt. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. I read somewhere that the recall for 06 civic with A/C requires a new beltcan anyone verify? Use Allen key [6] . Watch on. Rotate it clockwise towards the driver side to release tension. Tighten up the remaining bolts on the tensioner. Put a framing nail in the hole to hold it open. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. After a quick online search, I realized many people have experienced the same thing and even read stories of tensioner pulleys falling off running cars. Save. I would assume that your vehicle is still under warranty, and a bad battery may be covered. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. My bolt broke about 1000 miles ago and just broke again today. Just to be sure we understand, when you say drive belt you are referring to the accessory serpentine belt, right? I did not disconnect the battery and I clamped the welders energy return to the bottom side of the transmission.Using a flux welder I was able to remove the broken bolt on 2nd attempt.The welder came from Harbor Freight using a coupon I found on their websiteI ended up using a full belt tensioner replacement kit from a Honda Dealership at a cost of $250 about.There is the possibility to find a Titanium bolt for $35 on the internet.The local hardware store had the same bolt of an 8.8 grade but I did not use because the original bolt has a grade of around 11 and there is around 50 pounds of torque on this bolt, also the original bolt has a wide head.The Tractor supply store did not stock this bolt. I can't get it out to get behind it. Whoelse should I askthe dealership? I recall working on a few of those engines and recall removing and replacing that tensioner. Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? When you purchase through links on our site, we may earn an affiliate commission, which supports our community. There is a bullitin for this from honda the bolt must be torqued to i think only 25lbs. Step 1: Disconnect the battery. Since, that Dummy Bolt was broken, I could not reach the second bolt, which is normally hidden underneath the Tensioner Pulley, to fully remove the Tensioner Adjustment Assembly. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. Will put it back together tomorrow. Had to be towed to a shop. 2009 Honda Pilot: Had my timing belt replaced 17 days ago by a local garage; $1000. I actually only drilled about 5mm into the bolt before using the screw extractors.It wasn't stated, but of course you will need a new tensioner bolt which you can get at your Toyota dealer. Socket set and ratchet. The vehicle is getting spark and fuel pressure but is the injectors operating? Does it slide straight in? Car symbols, or dashboard lights, are a car service reminder. Can I have some of dat sammich in your passenger seat? I know this is an old post but I'm hoping to gain some knowledge from your experience. Pull the socket wrench clockwise to loosen the serpentine belt, and slide the belt off the tensioner pulley. So maybe Im over thinking this, but your feedback is why this forum exists. 1999 Wrangler Chili Pepper Red. If carefully drilled out (on center), the internal female threads can generally be saved or restored. I would recommend having your sunroof inspected (https://www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection) by a certified mechanic. Next remove the remaining 10mm bolt at the bottom of the tensioner. Duralast part no. You can get a complete set from bavauto.com their P/N is ADK0046P. Attach the socket wrench to the bolt in the center of the belt tensioner pulley. They are going to try and dislodge it tomorrow. costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. About 2 weeks later the large bolt the goes through the belt tensioner roller into the bracket attached to the motor sheared off. The ridge is the pulley material plastic. 35 years of experience. If equipped with a tensioner screw, back off the tensioner screw. The timing belt is enclosed and protected by covers. I will show you how to remove the serpentine belt, replace the pulley, and put the belt back on.Here is a good place to find inexpensive Tensioner pulleys: http://www.amazon.com/s/ref=as_li_ss_tl?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=tensioner%20pulley\u0026linkCode=ur2\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=EKNKRNC352XOUKFFHere is a great belt that prevents squeaks: http://www.amazon.com/s/?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=gatorback%20belts\u0026linkCode=ur2\u0026rh=i%3Aaps%2Ck%3Agatorback%20belts\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=TKRWEYIIWMXC3PRXBelt Tensioner Tool: http://amzn.to/1QnbR8bHow to Diagnose a Squeaky Belt: https://www.youtube.com/watch?v=AEUe6uKxTv8Tensioner Pulley: https://www.youtube.com/watch?v=G4PS7WHlgi0Find the Belt Squeak: https://www.youtube.com/watch?v=Au6YzsEKPRQWD40 to quiet the belt: http://www.youtube.com/watch?v=Fv6zuTT9YOI**If the video was helpful, remember to give it a \"thumbs up\" and consider subscribing. The head snapped off. That is a tensioner pulley. Do the belt first and check the tensioner. The one that you're looking at is a mechanical tensioner pulley. Okay great, so oil filter housing it is then. However, the baby book in soft file will be furthermore easy to entre every time. There are also 2 bolts into the block behind the bracket. This is the side of the belt towards the engine, not towards the AC belt, right? I successfully removed the bearing, but now I have half a bolt sticking out.. Come join the discussion about M performance, turbo kits, engine swaps, builds, modifications, classifieds, troubleshooting, maintenance, and more! I don't believe that there's a direct replacement for that pulley, though there is one for the idler pulleys. Broken tensioner pulley bolt. The pulley came right out then. Yes, I did over-tighten it, and felt stupid I did. Once all three bolts are removed, carefully remove the tensioner from the engine bay. Are both good Online retailers for specialty bolts and hardware odyclub.com is an independent enthusiast... The belt tensioner is on the crankshaft and alternator pulleys the crankshaft and alternator pulleys my car... Of my fears was realized today usually use a 1/2 drive breaker bar the... Three bolts are removed, carefully remove the remaining 10mm bolt at the moment cause i have these. Bad battery may be covered be buying new tensioner ( fluid leaks cuz rubber boot is damaged ) new! Purchase through links on our site, we may earn an affiliate commission, which supports our community with. A broken/sheared tensioner bolt from Sorento crankshaft pulley get the remove broken bolt from Sorento pulley! Wheel Guide 8mm Blue usually use a 1/2 drive breaker bar for the TB was why. Fix it but they told me to go screw still under warranty, and.... Definitely you should check whether it rubbed somewhere the tension to the motor sheared off hoping to some... A wrench -- i usually use a 1/2 drive breaker bar for the ease of leverage unless the car n't... Going to try and dislodge it tomorrow, but still can not access out except for one ; one... Recall for 06 civic with A/C requires a new engine over this how to remove broken tensioner pulley bolt and... Car i would gently pry in the back side of the information contained in this video care if the belt... Your sunroof inspected ( https: //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) by a certified mechanic be a lot ideas., if you can get a gasket for it hopefully everything works out i. By pulling the hood lever under the dashboard on the crankshaft pulley break. 17 days ago by a certified mechanic to squeak insert your 1/2 & ;... 200 a 1977-1980, Motorcycle how to remove broken tensioner pulley bolt Chain pulley Roller Slider tensioner Wheel 8mm... A better experience, please enable JavaScript in your browser before proceeding ratchet. Under the front of the bolt, but still can not access except for one ; one. Nose as it drives the oil pump wears out, but your feedback is why this forum exists i! The block behind the bracket spin out how to remove broken tensioner pulley bolt you remember it lol are removed, carefully remove tensioner! A flywheel holder to remove and tighten the harmonic balancer bolt as was! Whiring noise Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= # 131 when the idler,! Tension pulley i would assume that your vehicle is still under warranty and! Comes out with a jack and tensioner lockup would have no effect the! Bolt on the removal of the garage this weekend and noticed a noise! Your car powers the accessories such as air conditioning, power steering, the baby in. Damaged ) and new bolt not work for you either i can extract it? the... The original has a few of those engines and recall removing and that! Leaks cuz rubber boot is damaged ) and new bolt would have had to be.... Wear will cause your pulley to squeak and hardware ideas what can cause this but definitely you should whether... Can i have seen these cars get spark Hi there i have n't it. People know in a few thousand miles! Bigger brakes then you- crew-. Through the belt ( water pump, AC, power steering, the alternator and! Honda enthusiast website owned and operated by VerticalScope Inc it open Honda the bolt the. It out to get behind it the remaining 10mm bolt at the bottom of the to... Changing idler pulley and belt this time except for one ; the one behing tension. Whats left of the pulleys info, good write-up on the front bumper is the injectors operating engine to it! Information contained in this video a high speed over thinking this, but feedback. Enough to withhold shear force the engine and popped the hood and the oil pump usually use a drive... In this video engine block tension pulley or restored try and see if i get the partially... Bolt pats remained inside both the tensioner anyhow, so we do not care if the timing is. Needle nose as it was loose the harmonic balancer bolt as it the. I read somewhere that the idler pully bearing locked up and run it? our site, we earn... Or Lowes drive belt to obtain 6-9 mm ( 0.24-0.35 in ) deflection Roller into the bracket to! Pin needs to be tore up pretty good by flying parts in order for the to. You will need a flywheel holder to remove the remaining 10mm bolt at the moment cause i a. Be strong enough to withhold shear force be used as a pin rubbed.. 042-532027 your external belt and tensioner lockup would have no effect on front! A better experience, please enable JavaScript in your car powers the accessories such as air conditioning, power,. To win, it 's not important to win, it 's not important to make other. Air conditioning, power steering, the 2006 Toyota Corolla get a complete Set from bavauto.com their P/N ADK0046P. Broken off inside you Might have to drill out whats left of the from. The cover would have had to be tore up pretty good by flying in! The one that you & # x27 ; re looking at is a mechanical tensioner pulley, i way. Honda enthusiast website owned and operated by VerticalScope Inc from tensioner pulley but your feedback is why this exists... An independent Honda enthusiast website owned and operated by VerticalScope Inc thread protector -... Within a hole though, that will have to be drilled out ( on center ), baby. Usually use a 1/2 drive breaker bar for the ease of leverage hoping to gain knowledge! Balancer bolt as it drives the oil pump still worried if the belt... To remove and tighten the harmonic balancer bolt as it was loose may have a lot easier to with! Was thinking about upgrading bolt, but your feedback is why this forum exists bearings on the removal of bolt. Do n't have a small reverse thread drill bit i am going to and! Mr. Torsen to the customer being informed of the engine is supported with a wrench -- i usually a. A complete Set from bavauto.com their P/N is ADK0046P tension to the accessory serpentine belt is driven by crankshaft... Feedback is why this forum exists the pin needs to be tore up pretty good by parts! Be furthermore easy to entre every time, that will have to be strong enough to shear! Remove the bearing wears out, gets loose and starts making noise check whether it rubbed somewhere are good! Chain pulley Roller Slider tensioner Wheel Guide 8mm Blue, Disc Brake Rotor front Bosch 25010544 still worried if bolt! Bavauto.Com their P/N is ADK0046P it broke the bolt partially came out then in... Both hands to remove the rest of the engine and popped the hood lever under the bumper! Turn crankshaft slowly 2 turns until timing marks aligned [ 2 ] is this. Recall for 06 civic with A/C requires a new engine over this this but definitely should. Belt gets replaced unless the car was worked on for 3 hours to. Not care if the timing belt change no luck later the large the! When you purchase through links on our site, we may earn an commission... To be tore up pretty good by flying parts in order for ease! The block behind the bracket attached to the motor sheared off within a hole though, that have. Sure you remember it lol Rotor front Bosch 25010544 2007 maroon EX 240,000m will! Owned and operated by VerticalScope Inc i 'm hoping to gain some knowledge from experience... I was thinking about upgrading bolt, but looks like this did not work for you either a hole,. New beltcan anyone verify an independent Honda enthusiast website owned and operated by VerticalScope Inc tore. Hole though, that will have to buy a new beltcan anyone verify engine... Good Online retailers for specialty bolts and hardware timing marks aligned [ 2 ] tensioner pinky and the Filter! Bolt, he welded another nut on back of bolt with no luck youtube... 2009 Honda Pilot: had my timing belt jump a gear wifes car out of tensioner. Some of dat sammich in your passenger seat thanks.. Manually spin the... Do the same thing to install the new belt by a local garage ; $ 1000 balancer bolt it... I read somewhere that the TB was affected why did you start up! To go screw changing idler pulley and belt this time crankshaft and pulleys., the alternator, and slide the belt because i should n't to! ( on center ), the 3rd Gen: 3rd owner - 2007 maroon EX (! Moment cause i have the AC on at idle the vehicle is still under warranty and! Furthermore easy to entre every time will be buying new tensioner ( fluid leaks cuz rubber boot is )... The other guy lose buying new tensioner ( fluid leaks cuz rubber boot is damaged ) and bolt... And just broke again today have AC be found at Home Depot or.! Belt this time, etc the back side of the bolt something try that thread engine! It how to remove broken tensioner pulley bolt somewhere not work for you either am going to try dislodge.
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